Pearson Boats - Common Systems > Deck Mounted Hardware

Putting in new handrails

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Gridrat:
I am in the process of replacing the handrails on my newly purchased 323 (hull 98). The bolts just spun when I tried to remove them and I couldn't find access to the nuts below.  I began by cutting the bolts and letting the nuts nuts fall through to where ever they go. I used a 3/4" tapered bit and drilled the holes out. I then used West System resin and filler to make a paste that I packed into the holes.

I plan to drill into the mount and then secure the handrail with stainless steel screws (probably #14). It seems that this was my best option. I will let you know how I make out. Has anyone else tried this method or something similar?

Dolce_Vita:
Hi Wayne,

Glad to see you made it over here!
On our boat, a previous owner had cut holes in the inner cabin liner to get at the nuts, and then through-bolted on the replacements, leaving ugly holes behind with bolt stubs visible.  But it's strong.

Gridrat:
Ed, I think I will try the screws first. I can always go back and through bolt.

Eddy:
Hi not sure what you did but access to all but the forward 2 bolts is done by removing the headliner. I took your approach and drilled/filled the holes and tapped the holes. So far so good.

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